Hyundai to shift US production of new Santa Fe to build more units of popular 2011 Sonata mid-size sedan.

Hyundai’s all new 2011 Sonata sedan is smashing record sales in its category. Since it came out the market in February this year, it has been selling so many units that production is having a difficult time to keep up.

In March and April alone, more than 18,000 units were moved in. Hyundai is yet to release the Sonata’s new turbo and hybrid models later this year and so they are preparing to produce more of this bestselling sedan.

The US-built Hyundai vehicles – Sonata and Santa Fe SUV – are doing perfectly well in the US market that this Korean-based auto manufacturer cannot accommodate production of both models in its Montgomery, Alabama factory, which is Hyundai’s one and only production plant in the US.

With the Montgomery plant already running 6 days a week on 10 hour shifts, Sonata production can barely keep up with the demand of the market, which is why Hyundai is contemplating to move the production of the Santa Fe elsewhere.

You gotta wonder where Hyundai would go to build the Santa Fe, which in itself, is doing quite as well in the market. Hyundai has no worries, though. Sister company, Kia Motors, has recently opened a new factory in West Point, Georgia specifically for the production of the Georgia-built Kia Sorento, and Hyundai is contemplating to move production of the Santa Fe there. This is a very wise move since, in the first place, the Santa Fe and Sorento share many components and US suppliers.

The challenge is that the West Point plant is also quite full as it is set to produce and sell over 100,000 Kia cars in 12 months. The new plant was designed with an annual capacity to produce 300,000 units, equaling that of the Montgomery factory.


With the current market pressure to produce so many Sonata units, it is most likely that Hyundai will decide to move the Santa Fe to West Point before fall this year when the new Sonata models will be introduced.

Until recently, Hyundai and Kia, although allies, produce their cars separately. It appears, however, that they soon would need to work together more closely to satisfy market demands.